Industrial Heater

Product Details:

Magma Industrial Immersion Heaters are primarily designed to generate all heat immersed in liquid or gases which are installed in a tank or container. These heaters are virtually 100% energy efficient. These versatile heaters can also be formed and shaped into various geometries for radiant heating and contact surface heating applications. 

Magma has extensive experience with custom-designed immersion heaters for the tank, reservoir, and circulation flow applications. They are constructed of one or more heater elements of various lengths & dimensions, diameters of tubes which are brazed or welded into numerous different types of mounting fittings as per requirements. Hot water and steam are required for numerous industrial and commercial applications. For a good percentage of these, an immersed tubular heating element is the most efficient, inexpensive, and robust solution. 

Standard or custom-engineered designs are available for tailored solutions to application requirements. Installation for various applications can be over-the-side. flanged and threaded or screw plug immersion heaters. 

Price Range: 500-50000Rs/Unit

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of  Cartridge Heaters.

Low Watt Density Cartridge Heaters comprises of helical coil (NiCr resistance wire) passed from refractory core and inserted in metallic tube which is predecided by size, diameter and sheath. The remaining space in the tube is MgO powder filled but not compacted by machine. The end cap is then inserted on the bottom of the heater and insulated leads are installed.

Magma cartridge heaters are suitable, appropriate devices for applying concentrated heat to solid metal components. Cartridge heater is somewhat similar to tubular heaters structurally but with higher watt densities, usuallycustom manufactured to size, sheath, leads, terminals, wattage and voltage as per application or requirement.

Cartridge heaters are used in restricted working areas where localized heating is required for close thermal control.

Magma manufactures wide range of cartridge heaters for different numerous applications like heating liquids (Water, Oil and Glues), Gases such as Air and Solids such as Metal Dies. 

Major Reasons for Cartridge Heater Failure ( Manufacturing Defects ): 

• During the performance of the device failure may result if the tube or ultrasonically wire is not cleaned properly before taking in production or foreign particles or impurities are present in the powder 
• Moisture: Heater may fail if it absorbs moisture from the air which causes failure of IR due to the hygroscopic nature of MgO. 
• Voltage given is not proper: If the wattage is designed as per input voltage 120v, and 240v then the wattage will be 4 times than that of 120v. So the heater will be fused immediately. 

Price Range: 250-5000rs/unit

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Flanged / BSP Immersion Heaters.

One of the most widely used method for heating liquids such as water, oil, heat transfer fluid and corrosive solutions is Magma Flanged immersion heaters. This method is energy efficient and easily monitored and controlled. They are designed for use in tanks and pressurized vessels.

Magma Flanged immersion heaters are easy to install and maintain to provide heat for many processes. These through the-side immersion heaters utilize standard pipe flanges of various ranges in diameter to support high tank pressures of liquids. They are installed through a matching companion flange, obtainable from local industrial supply houses, to the tank wall.

Many different alloys used in the Magma flanged immersion heaters allow the flexibility to help resist corrosion and maintain life longevity of the flanged heater. Steel flanges are typically used for lubricant oils, heavy and light oils, waxes as well as mildly corrosive liquids and low flow gas heating. Applications of steel flanges are process water, soap and detergent solutions as well as de-mineralized or deionized water. Stainless steel flanged heating elements are used with mildly corrosive solutions as well as severe corrosive solutions. Food applications use stainless steel for sanitary purposes.

The sheath materials used can be steel, stainless steel, copper as well as exotic alloys such as Inconel, hast alloy and titanium. Extremely corrosive environments such as salt water should use exotic alloys such as titanium to avoid sheath breach over excessive durations. Industries that use exotic alloys can include military, Chemical and process industries.

Magma offers flanged immersion heaters in varying kilowatts ratings, voltages, temperature ranges, sheath materials and so on. A wide selection of watt densities, heating outputs and flange sizes and ratings make this an excellent heater for all tanks, or irregularly shaped vessels.

Typical applications include preheating different grades of oil, cleaning tanks and heat transfer

Electric Immersion heaters may heat water immediately adjacent to the heating element high enough to promote the formation of scale, commonly calcium carbonate, in hard water areas. This accumulates on the element, and over time, as the element expands and contracts through its heating cycle, the scale cracks off and drops to the bottom of the tank, progressively filling up the tank. This reduces the tank's capacity and, where the immersion heater is secondary to the heating of the water by a coil fed from a gas or oil-fired boiler, can reduce the efficiency of the primary heating source by covering that other coil and in turn reducing its efficiency. Regular flushing-out of accumulated sediment can reduce this problem.Such problems can be avoided at the design stage, by maximising the amount of hot element in the liquid, thus reducing the watts density. This reduces the working temperature of the surface of the element, reducing the build up of limescale. So watt density has to be revised as per application. 

Price Range: 1000-500000rs/unit.

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Flanged / BSP Immersion Heaters.

One of the most widely used method for heating liquids such as water, oil, heat transfer fluid and corrosive solutions is Magma Flanged immersion heaters. This method is energy efficient and easily monitored and controlled. They are designed for use in tanks and pressurized vessels.

Magma Flanged immersion heaters are easy to install and maintain to provide heat for many processes. These through the-side immersion heaters utilize standard pipe flanges of various ranges in diameter to support high tank pressures of liquids. They are installed through a matching companion flange, obtainable from local industrial supply houses, to the tank wall.

Many different alloys used in the Magma flanged immersion heaters allow the flexibility to help resist corrosion and maintain life longevity of the flanged heater. Steel flanges are typically used for lubricant oils, heavy and light oils, waxes as well as mildly corrosive liquids and low flow gas heating. Applications of steel flanges are process water, soap and detergent solutions as well as de-mineralized or deionized water. Stainless steel flanged heating elements are used with mildly corrosive solutions as well as severe corrosive solutions. Food applications use stainless steel for sanitary purposes.

The sheath materials used can be steel, stainless steel, copper as well as exotic alloys such as Inconel, hast alloy and titanium. Extremely corrosive environments such as salt water should use exotic alloys such as titanium to avoid sheath breach over excessive durations. Industries that use exotic alloys can include military, Chemical and process industries.

Magma offers flanged immersion heaters in varying kilowatts ratings, voltages, temperature ranges, sheath materials and so on. A wide selection of watt densities, heating outputs and flange sizes and ratings make this an excellent heater for all tanks, or irregularly shaped vessels.

Typical applications include preheating different grades of oil, cleaning tanks and heat transfer

Electric Immersion heaters may heat water immediately adjacent to the heating element high enough to promote the formation of scale, commonly calcium carbonate, in hard water areas. This accumulates on the element, and over time, as the element expands and contracts through its heating cycle, the scale cracks off and drops to the bottom of the tank, progressively filling up the tank. This reduces the tank's capacity and, where the immersion heater is secondary to the heating of the water by a coil fed from a gas or oil-fired boiler, can reduce the efficiency of the primary heating source by covering that other coil and in turn reducing its efficiency. Regular flushing-out of accumulated sediment can reduce this problem.Such problems can be avoided at the design stage, by maximising the amount of hot element in the liquid, thus reducing the watts density. This reduces the working temperature of the surface of the element, reducing the build up of limescale. So watt density has to be revised as per application. 

Price Range: 1000-500000rs/unit.

Product Details:

Magma Industrial Immersion Heaters are primarily designed to generate all heat immersed in liquid or gases which are installed in a tank or container. These heaters are virtually 100% energy efficient. These versatile heaters can also be formed and shaped into various geometries for radiant heating and contact surface heating applications. 

Magma has extensive experience with custom-designed immersion heaters for the tank, reservoir, and circulation flow applications. They are constructed of one or more heater elements of various lengths & dimensions, diameters of tubes which are brazed or welded into numerous different types of mounting fittings as per requirements. Hot water and steam are required for numerous industrial and commercial applications. For a good percentage of these, an immersed tubular heating element is the most efficient, inexpensive, and robust solution. 

Standard or custom-engineered designs are available for tailored solutions to application requirements. Installation for various applications can be over-the-side. flanged and threaded or screw plug immersion heaters. 

Price Range: 500-50000Rs/Unit

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Finned Tubular Heater.

Durability of finned tubular heater is affected by two critical factors i.e. sheath material and its watt density. As steel is very efficient in heat transfer the standard finned tubular heaters are made of steel sheath and steel fins (750°F max. surface temperature). These heaters have a plain-surface finish. Finned tubular heaters could be made withstainless steel sheath and stainless steel fins for corrosive environments or high temperature applications (above750°F). Safe watt densities that keep surface temperatures below allowable limits depend on the speed of the incoming air and its outlet temperature.

• To heat stagnant air
• For heating circulating air and air flows
• For gas heating
• For heating of air ducts
• As pre-heating unit in machines
• In air-conditioning ducts
• In industrial furnaces and drying chambers
• For shrink packaging machines
• Heating elements in air heaters

Available Power:

• Upto 1500W

Price Range: 250-15000rs/unit.

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Flanged / BSP Immersion Heaters.

One of the most widely used method for heating liquids such as water, oil, heat transfer fluid and corrosive solutions is Magma Flanged immersion heaters. This method is energy efficient and easily monitored and controlled. They are designed for use in tanks and pressurized vessels.

Magma Flanged immersion heaters are easy to install and maintain to provide heat for many processes. These through the-side immersion heaters utilize standard pipe flanges of various ranges in diameter to support high tank pressures of liquids. They are installed through a matching companion flange, obtainable from local industrial supply houses, to the tank wall.

Many different alloys used in the Magma flanged immersion heaters allow the flexibility to help resist corrosion and maintain life longevity of the flanged heater. Steel flanges are typically used for lubricant oils, heavy and light oils, waxes as well as mildly corrosive liquids and low flow gas heating. Applications of steel flanges are process water, soap and detergent solutions as well as de-mineralized or deionized water. Stainless steel flanged heating elements are used with mildly corrosive solutions as well as severe corrosive solutions. Food applications use stainless steel for sanitary purposes.

The sheath materials used can be steel, stainless steel, copper as well as exotic alloys such as Inconel, hast alloy and titanium. Extremely corrosive environments such as salt water should use exotic alloys such as titanium to avoid sheath breach over excessive durations. Industries that use exotic alloys can include military, Chemical and process industries.

Magma offers flanged immersion heaters in varying kilowatts ratings, voltages, temperature ranges, sheath materials and so on. A wide selection of watt densities, heating outputs and flange sizes and ratings make this an excellent heater for all tanks, or irregularly shaped vessels.

Typical applications include preheating different grades of oil, cleaning tanks and heat transfer

Electric Immersion heaters may heat water immediately adjacent to the heating element high enough to promote the formation of scale, commonly calcium carbonate, in hard water areas. This accumulates on the element, and over time, as the element expands and contracts through its heating cycle, the scale cracks off and drops to the bottom of the tank, progressively filling up the tank. This reduces the tank's capacity and, where the immersion heater is secondary to the heating of the water by a coil fed from a gas or oil-fired boiler, can reduce the efficiency of the primary heating source by covering that other coil and in turn reducing its efficiency. Regular flushing-out of accumulated sediment can reduce this problem.Such problems can be avoided at the design stage, by maximising the amount of hot element in the liquid, thus reducing the watts density. This reduces the working temperature of the surface of the element, reducing the build up of limescale. So watt density has to be revised as per application. 

Price Range: 1000-500000rs/unit.

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of High Watt Density Cartridge Heaters.

Swaged or High Watt Density Cartridge Heaters composed of resistance wire (NiCr) spirally wound bon MgO core as per watt density decided. It is inserted in metallic tube selected as per requirement and space filled with high purity MgO powder. Then it is swaged to compact the loosely filled powder inside for achieving high dielectric strength up to the desired size, diameter and wattage is achieved. The heat generated by resistance wire is quickly dissipated or transferred to the outer sheath. It is machined to precise tolerances and straightness.

Swaged or High Watt Density Cartridge Heaters are fitted into accurately reamed, parallel sided holes for useful life and fantastic performance. It can operate at higher temperature and vibration applications.


Some of the Points to Be Considered by the User for Long Life and Maximum Heat Transfer of Cartridge Heaters: 

• Fitment: The insertion holes of the Metal dies or moulds should not exceed more than 0.002 than the diameter of the heater. As a result of which the hole of the metal die or mould and the outer sheath of the heater will be in close contact with each other and maximum heat from the resistance wire is transferred to the metal. Otherwise, the temperature inside the heater will continuously rise till the heater fails. 
• Calculation of wattage should be proper: Regular ON/OFF of the heater will also shorten the life considerably. We suggest that the Input voltage regulator device should be installed for low to high-temperature fluctuation is required.
• The temperature sensing device should be placed properly: Thermostat should not be placed more than 1/2" away from the heater wherever possible. More the distance less the life of the heater. 

Price Range: 250-15000rs/unit.

Product Details:

Magma Electric Tubular Heater are the most versatile and the best suited solutions to a large number of applications. Inside the metal tube, a heater coil is embedded and electrically isolated in highly compressed magnesiumoxide. The optimized structure and very high density of the magnesium oxide form the basis for the excellentmechanical and thermal characteristics of the Magma Electric Tubular Heater. They can also be fitted with thermostats and temperature limiters in most applications. Tubular heating elements perform exceptional heat transferby conduction, convection or radiation to heat liquids, air, gases and surfaces. Bends are made to customer requirements.

Tubular elements from Magma are factory-configured to almost any shape or size. Custom bending diameters canbe made upon request. Typically using steel, stainless steel, Incoloy, inconel or titanium alloys, tubular elements are often regarded as the foundation of all heating elements. These heating elements have a strong outer sheath to help protect the heater from physical stress and uses high quality alloys to allow efficient heat transfer from resistance coil to your heating medium.

Careful selection of materials, precise manufacturing techniques as well as numerous tests and inspections ensurethat our Electric Tubular Heater conform to high quality standards and offer an exceptionally long service life.

Tubular heating elements may absorb moisture if they sit idle for a long period of time or get exposed to a humid environment. This might lower the dielectric characteristics of the MgO insulation and cause electrical shorting and premature failure. In order to prove the electrical integrity of a tubular heater, the insulation resistance of each circuit to ground should be checked using a 50 VDC megger. An initial reading of 50,000 ohms or more is acceptable in the field. If heaters do not pass the megohm test they should be dried out. An ideal drying procedure is oven-drying at 375F after removing the terminal hardware. An alternate procedure is to apply a lower voltage (please consult factory for instructions). The target is to attain at least 2 megohms. 

The two most critical factors that affect the durability of a tubular heater are: 

• Sheath material 
• Watt density

The sheath material type of a tubular heater depends on the operating temperature and the corrosivity of the medium within which the heater will operate. The watt density distribution on the surface of a tubular heater is critical for two reasons. First it determines the temperature that a heating element sheath will attain within the conditions that the heater is subjected to. The second reason is that every material has a specific maximum watt density that it can tolerate during its heating cycle. Table 1 below lists various sheath materials, maximum allowable temperatures and mediums within which they are recommended to operate. 

Price Range: 250-15000rs/Unit

Product Details:

Magma Electric Tubular Heater are the most versatile and the best suited solutions to a large number of applications. Inside the metal tube, a heater coil is embedded and electrically isolated in highly compressed magnesiumoxide. The optimized structure and very high density of the magnesium oxide form the basis for the excellentmechanical and thermal characteristics of the Magma Electric Tubular Heater. They can also be fitted with thermostats and temperature limiters in most applications. Tubular heating elements perform exceptional heat transferby conduction, convection or radiation to heat liquids, air, gases and surfaces. Bends are made to customer requirements.

Tubular elements from Magma are factory-configured to almost any shape or size. Custom bending diameters canbe made upon request. Typically using steel, stainless steel, Incoloy, inconel or titanium alloys, tubular elements are often regarded as the foundation of all heating elements. These heating elements have a strong outer sheath to help protect the heater from physical stress and uses high quality alloys to allow efficient heat transfer from resistance coil to your heating medium.

Careful selection of materials, precise manufacturing techniques as well as numerous tests and inspections ensurethat our Electric Tubular Heater conform to high quality standards and offer an exceptionally long service life.

Tubular heating elements may absorb moisture if they sit idle for a long period of time or get exposed to a humid environment. This might lower the dielectric characteristics of the MgO insulation and cause electrical shorting and premature failure. In order to prove the electrical integrity of a tubular heater, the insulation resistance of each circuit to ground should be checked using a 50 VDC megger. An initial reading of 50,000 ohms or more is acceptable in the field. If heaters do not pass the megohm test they should be dried out. An ideal drying procedure is oven-drying at 375F after removing the terminal hardware. An alternate procedure is to apply a lower voltage (please consult factory for instructions). The target is to attain at least 2 megohms. 

The two most critical factors that affect the durability of a tubular heater are: 

• Sheath material 
• Watt density

The sheath material type of a tubular heater depends on the operating temperature and the corrosivity of the medium within which the heater will operate. The watt density distribution on the surface of a tubular heater is critical for two reasons. First it determines the temperature that a heating element sheath will attain within the conditions that the heater is subjected to. The second reason is that every material has a specific maximum watt density that it can tolerate during its heating cycle. Table 1 below lists various sheath materials, maximum allowable temperatures and mediums within which they are recommended to operate. 

Price Range: 250-15000rs/Unit

Product Details:

Magma Electric Tubular Heater are the most versatile and the best suited solutions to a large number of applications. Inside the metal tube, a heater coil is embedded and electrically isolated in highly compressed magnesiumoxide. The optimized structure and very high density of the magnesium oxide form the basis for the excellentmechanical and thermal characteristics of the Magma Electric Tubular Heater. They can also be fitted with thermostats and temperature limiters in most applications. Tubular heating elements perform exceptional heat transferby conduction, convection or radiation to heat liquids, air, gases and surfaces. Bends are made to customer requirements.

Tubular elements from Magma are factory-configured to almost any shape or size. Custom bending diameters canbe made upon request. Typically using steel, stainless steel, Incoloy, inconel or titanium alloys, tubular elements are often regarded as the foundation of all heating elements. These heating elements have a strong outer sheath to help protect the heater from physical stress and uses high quality alloys to allow efficient heat transfer from resistance coil to your heating medium.

Careful selection of materials, precise manufacturing techniques as well as numerous tests and inspections ensurethat our Electric Tubular Heater conform to high quality standards and offer an exceptionally long service life.

Tubular heating elements may absorb moisture if they sit idle for a long period of time or get exposed to a humid environment. This might lower the dielectric characteristics of the MgO insulation and cause electrical shorting and premature failure. In order to prove the electrical integrity of a tubular heater, the insulation resistance of each circuit to ground should be checked using a 50 VDC megger. An initial reading of 50,000 ohms or more is acceptable in the field. If heaters do not pass the megohm test they should be dried out. An ideal drying procedure is oven-drying at 375F after removing the terminal hardware. An alternate procedure is to apply a lower voltage (please consult factory for instructions). The target is to attain at least 2 megohms. 

The two most critical factors that affect the durability of a tubular heater are: 

• Sheath material 
• Watt density

The sheath material type of a tubular heater depends on the operating temperature and the corrosivity of the medium within which the heater will operate. The watt density distribution on the surface of a tubular heater is critical for two reasons. First it determines the temperature that a heating element sheath will attain within the conditions that the heater is subjected to. The second reason is that every material has a specific maximum watt density that it can tolerate during its heating cycle. Table 1 below lists various sheath materials, maximum allowable temperatures and mediums within which they are recommended to operate. 

Price Range: 250-15000rs/Unit

Product Details:

Magma Electric Tubular Heater are the most versatile and the best suited solutions to a large number of applications. Inside the metal tube, a heater coil is embedded and electrically isolated in highly compressed magnesiumoxide. The optimized structure and very high density of the magnesium oxide form the basis for the excellentmechanical and thermal characteristics of the Magma Electric Tubular Heater. They can also be fitted with thermostats and temperature limiters in most applications. Tubular heating elements perform exceptional heat transferby conduction, convection or radiation to heat liquids, air, gases and surfaces. Bends are made to customer requirements.

Tubular elements from Magma are factory-configured to almost any shape or size. Custom bending diameters canbe made upon request. Typically using steel, stainless steel, Incoloy, inconel or titanium alloys, tubular elements are often regarded as the foundation of all heating elements. These heating elements have a strong outer sheath to help protect the heater from physical stress and uses high quality alloys to allow efficient heat transfer from resistance coil to your heating medium.

Careful selection of materials, precise manufacturing techniques as well as numerous tests and inspections ensurethat our Electric Tubular Heater conform to high quality standards and offer an exceptionally long service life.

Tubular heating elements may absorb moisture if they sit idle for a long period of time or get exposed to a humid environment. This might lower the dielectric characteristics of the MgO insulation and cause electrical shorting and premature failure. In order to prove the electrical integrity of a tubular heater, the insulation resistance of each circuit to ground should be checked using a 50 VDC megger. An initial reading of 50,000 ohms or more is acceptable in the field. If heaters do not pass the megohm test they should be dried out. An ideal drying procedure is oven-drying at 375F after removing the terminal hardware. An alternate procedure is to apply a lower voltage (please consult factory for instructions). The target is to attain at least 2 megohms. 

The two most critical factors that affect the durability of a tubular heater are: 

• Sheath material 
• Watt density

The sheath material type of a tubular heater depends on the operating temperature and the corrosivity of the medium within which the heater will operate. The watt density distribution on the surface of a tubular heater is critical for two reasons. First it determines the temperature that a heating element sheath will attain within the conditions that the heater is subjected to. The second reason is that every material has a specific maximum watt density that it can tolerate during its heating cycle. Table 1 below lists various sheath materials, maximum allowable temperatures and mediums within which they are recommended to operate. 

Price Range: 250-15000rs/Unit

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Low Watt Density Cartridge Heaters.

Low Watt Density Cartridge Heaters comprises of helical coil (NiCr resistance wire) passed from refractory core and inserted in metallic tube which is predecided by size, diameter and sheath. The remaining space in the tube is MgO powder filled but not compacted by machine. The end cap is then inserted on the bottom of the heater and insulated leads are installed.

Magma cartridge heaters are suitable, appropriate devices for applying concentrated heat to solid metal components. Cartridge heater is somewhat similar to tubular heaters structurally but with higher watt densities, usuallycustom manufactured to size, sheath, leads, terminals, wattage and voltage as per application or requirement.

Cartridge heaters are used in restricted working areas where localized heating is required for close thermal control.

Magma manufactures wide range of cartridge heaters for different numerous applications like heating liquids (Water, Oil and Glues), Gases such as Air and Solids such as Metal Dies. 

Major Reasons for Cartridge Heater Failure ( Manufacturing Defects ): 

• During the performance of the device failure may result if the tube or ultrasonically wire is not cleaned properly before taking in production or foreign particles or impurities are present in the powder 
• Moisture: Heater may fail if it absorbs moisture from the air which causes failure of IR due to the hygroscopic nature of MgO. 
• Voltage given is not proper: If the wattage is designed as per input voltage 120v, and 240v then the wattage will be 4 times than that of 120v. So the heater will be fused immediately. 

Price Range: 250-5000rs/unit

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Low Watt Density Cartridge Heaters.

Low Watt Density Cartridge Heaters comprises of helical coil (NiCr resistance wire) passed from refractory core and inserted in metallic tube which is predecided by size, diameter and sheath. The remaining space in the tube is MgO powder filled but not compacted by machine. The end cap is then inserted on the bottom of the heater and insulated leads are installed.

Magma cartridge heaters are suitable, appropriate devices for applying concentrated heat to solid metal components. Cartridge heater is somewhat similar to tubular heaters structurally but with higher watt densities, usuallycustom manufactured to size, sheath, leads, terminals, wattage and voltage as per application or requirement.

Cartridge heaters are used in restricted working areas where localized heating is required for close thermal control.

Magma manufactures wide range of cartridge heaters for different numerous applications like heating liquids (Water, Oil and Glues), Gases such as Air and Solids such as Metal Dies. 

Major Reasons for Cartridge Heater Failure ( Manufacturing Defects ): 

• During the performance of the device failure may result if the tube or ultrasonically wire is not cleaned properly before taking in production or foreign particles or impurities are present in the powder 
• Moisture: Heater may fail if it absorbs moisture from the air which causes failure of IR due to the hygroscopic nature of MgO. 
• Voltage given is not proper: If the wattage is designed as per input voltage 120v, and 240v then the wattage will be 4 times than that of 120v. So the heater will be fused immediately. 

Price Range: 250-5000rs/unit

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Circulation Heaters.

Magma Circulation Heater are packaged heating systems developed with utmost precision which is widely applauded for high quality efficiency, reliability and durability. Circulation heaters or In-line heaters areextension to immersion heaters. In simple language, fabricated body with pump & controls required to circulate the source is heated by immersion heaters.

MAGMA circulation heaters provide a ready-made means to install electric heating with minimal amount of time and labor. The complete assembly consists ofheating elements, vessel, insulation, terminal enclosures, mounting brackets, inlet-outlet connections and controls. More safety measures can also be added upon request. These units can be made from a wide range of heater sheath material, wattages, vessel sizes and materials, pressure ratings, terminal enclosures and controls. This heater is easy to install and maintain.
 
These circulation heaters are made to order as per application. It is designed only & only on input and desired output specification given by the customers or users. According to calculations, the size & wattages required to heat the material (source) is decided. All safety equipments or measures can also be installed as per requirements.
Heaters are made to heat forced circulation of air, gases or liquids. It is best suited for in-line or side- arm operations. Heaters can be vertically or horizontally mounted as per requirement or space constrain. Non- pressurized or highly pressurized fluids can be heated very effectively using either direct or in-direct circulation heating.

Magma’s circulation heaters is specifically designed for heating heat transfer fluid , medium and lightweight oils and water in tanks and pressure vessels. The offered heaters are used in water heating, freeze protection, heat transfer oil heating, fuel oil heating, gas heating and many others places. Oil and gas companies use circulation heaters in the process of modifying viscosity levels of their oils. Magma offers all types of sheath materials, ERW or seamless, fittings & flanges, all types of enclosures including Flameproof and explosion proof, optional baffles for improved heat transfer, insulations & controls with basic andadvanced safety equipments & measures.

Price Range: 50000-7500000rs/unit

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Low Watt Density Cartridge Heaters.

Low Watt Density Cartridge Heaters comprises of helical coil (NiCr resistance wire) passed from refractory core and inserted in metallic tube which is predecided by size, diameter and sheath. The remaining space in the tube is MgO powder filled but not compacted by machine. The end cap is then inserted on the bottom of the heater and insulated leads are installed.

Magma cartridge heaters are suitable, appropriate devices for applying concentrated heat to solid metal components. Cartridge heater is somewhat similar to tubular heaters structurally but with higher watt densities, usuallycustom manufactured to size, sheath, leads, terminals, wattage and voltage as per application or requirement.

Cartridge heaters are used in restricted working areas where localized heating is required for close thermal control.

Magma manufactures wide range of cartridge heaters for different numerous applications like heating liquids (Water, Oil and Glues), Gases such as Air and Solids such as Metal Dies. 

Major Reasons for Cartridge Heater Failure ( Manufacturing Defects ): 

• During the performance of the device failure may result if the tube or ultrasonically wire is not cleaned properly before taking in production or foreign particles or impurities are present in the powder 
• Moisture: Heater may fail if it absorbs moisture from the air which causes failure of IR due to the hygroscopic nature of MgO. 
• Voltage given is not proper: If the wattage is designed as per input voltage 120v, and 240v then the wattage will be 4 times than that of 120v. So the heater will be fused immediately. 

Price Range: 250-5000rs/unit

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of High Watt Density Cartridge Heaters.

Swaged or High Watt Density Cartridge Heaters composed of resistance wire (NiCr) spirally wound bon MgO core as per watt density decided. It is inserted in metallic tube selected as per requirement and space filled with high purity MgO powder. Then it is swaged to compact the loosely filled powder inside for achieving high dielectric strength up to the desired size, diameter and wattage is achieved. The heat generated by resistance wire is quickly dissipated or transferred to the outer sheath. It is machined to precise tolerances and straightness.

Swaged or High Watt Density Cartridge Heaters are fitted into accurately reamed, parallel sided holes for useful life and fantastic performance. It can operate at higher temperature and vibration applications.


Some of the Points to Be Considered by the User for Long Life and Maximum Heat Transfer of Cartridge Heaters: 

• Fitment: The insertion holes of the Metal dies or moulds should not exceed more than 0.002 than the diameter of the heater. As a result of which the hole of the metal die or mould and the outer sheath of the heater will be in close contact with each other and maximum heat from the resistance wire is transferred to the metal. Otherwise, the temperature inside the heater will continuously rise till the heater fails. 
• Calculation of wattage should be proper: Regular ON/OFF of the heater will also shorten the life considerably. We suggest that the Input voltage regulator device should be installed for low to high-temperature fluctuation is required.
• The temperature sensing device should be placed properly: Thermostat should not be placed more than 1/2" away from the heater wherever possible. More the distance less the life of the heater. 

Price Range: 250-15000rs/unit.

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Immersion Heaters.

One of the most widely used method for heating liquids such as water, oil, heat transfer fluid and corrosive solutions is Magma Flanged immersion heaters. This method is energy efficient and easily monitored and controlled. They are designed for use in tanks and pressurized vessels.

Magma Flanged immersion heaters are easy to install and maintain to provide heat for many processes. These through the-side immersion heaters utilize standard pipe flanges of various ranges in diameter to support high tank pressures of liquids. They are installed through a matching companion flange, obtainable from local industrial supply houses, to the tank wall.

Many different alloys used in the Magma flanged immersion heaters allow the flexibility to help resist corrosion and maintain life longevity of the flanged heater. Steel flanges are typically used for lubricant oils, heavy and light oils, waxes as well as mildly corrosive liquids and low flow gas heating. Applications of steel flanges are process water, soap and detergent solutions as well as de-mineralized or deionized water. Stainless steel flanged heating elements are used with mildly corrosive solutions as well as severe corrosive solutions. Food applications use stainless steel for sanitary purposes.

The sheath materials used can be steel, stainless steel, copper as well as exotic alloys such as Inconel, hast alloy and titanium. Extremely corrosive environments such as salt water should use exotic alloys such as titanium to avoid sheath breach over excessive durations. Industries that use exotic alloys can include military, Chemical and process industries.

Magma offers flanged immersion heaters in varying kilowatts ratings, voltages, temperature ranges, sheath materials and so on. A wide selection of watt densities, heating outputs and flange sizes and ratings make this an excellent heater for all tanks, or irregularly shaped vessels.

Typical applications include preheating different grades of oil, cleaning tanks and heat transfer

Electric Immersion heaters may heat water immediately adjacent to the heating element high enough to promote the formation of scale, commonly calcium carbonate, in hard water areas. This accumulates on the element, and over time, as the element expands and contracts through its heating cycle, the scale cracks off and drops to the bottom of the tank, progressively filling up the tank. This reduces the tank's capacity and, where the immersion heater is secondary to the heating of the water by a coil fed from a gas or oil-fired boiler, can reduce the efficiency of the primary heating source by covering that other coil and in turn reducing its efficiency. Regular flushing-out of accumulated sediment can reduce this problem.Such problems can be avoided at the design stage, by maximising the amount of hot element in the liquid, thus reducing the watts density. This reduces the working temperature of the surface of the element, reducing the build up of limescale. So watt density has to be revised as per application. 

Price Range: 1000-500000rs/unit.

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With enriched industrial experience and knowledge, we are providing an excellent range of Hot Water Generators.

Price Range: 100000-1000000rs/unit.

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With enriched industrial experience and knowledge, we are providing an excellent range of Flanged / BSP Immersion Heaters.

One of the most widely used method for heating liquids such as water, oil, heat transfer fluid and corrosive solutions is Magma Flanged immersion heaters. This method is energy efficient and easily monitored and controlled. They are designed for use in tanks and pressurized vessels.

Magma Flanged immersion heaters are easy to install and maintain to provide heat for many processes. These through the-side immersion heaters utilize standard pipe flanges of various ranges in diameter to support high tank pressures of liquids. They are installed through a matching companion flange, obtainable from local industrial supply houses, to the tank wall.

Many different alloys used in the Magma flanged immersion heaters allow the flexibility to help resist corrosion and maintain life longevity of the flanged heater. Steel flanges are typically used for lubricant oils, heavy and light oils, waxes as well as mildly corrosive liquids and low flow gas heating. Applications of steel flanges are process water, soap and detergent solutions as well as de-mineralized or deionized water. Stainless steel flanged heating elements are used with mildly corrosive solutions as well as severe corrosive solutions. Food applications use stainless steel for sanitary purposes.

The sheath materials used can be steel, stainless steel, copper as well as exotic alloys such as Inconel, hast alloy and titanium. Extremely corrosive environments such as salt water should use exotic alloys such as titanium to avoid sheath breach over excessive durations. Industries that use exotic alloys can include military, Chemical and process industries.

Magma offers flanged immersion heaters in varying kilowatts ratings, voltages, temperature ranges, sheath materials and so on. A wide selection of watt densities, heating outputs and flange sizes and ratings make this an excellent heater for all tanks, or irregularly shaped vessels.

Typical applications include preheating different grades of oil, cleaning tanks and heat transfer

Electric Immersion heaters may heat water immediately adjacent to the heating element high enough to promote the formation of scale, commonly calcium carbonate, in hard water areas. This accumulates on the element, and over time, as the element expands and contracts through its heating cycle, the scale cracks off and drops to the bottom of the tank, progressively filling up the tank. This reduces the tank's capacity and, where the immersion heater is secondary to the heating of the water by a coil fed from a gas or oil-fired boiler, can reduce the efficiency of the primary heating source by covering that other coil and in turn reducing its efficiency. Regular flushing-out of accumulated sediment can reduce this problem.Such problems can be avoided at the design stage, by maximising the amount of hot element in the liquid, thus reducing the watts density. This reduces the working temperature of the surface of the element, reducing the build up of limescale. So watt density has to be revised as per application. 

Price Range: 1000-500000rs/unit.

Product Details:

With enriched industrial experience and knowledge, we are providing an excellent range of Flanged / BSP Immersion Heaters.

One of the most widely used method for heating liquids such as water, oil, heat transfer fluid and corrosive solutions is Magma Flanged immersion heaters. This method is energy efficient and easily monitored and controlled. They are designed for use in tanks and pressurized vessels.

Magma Flanged immersion heaters are easy to install and maintain to provide heat for many processes. These through the-side immersion heaters utilize standard pipe flanges of various ranges in diameter to support high tank pressures of liquids. They are installed through a matching companion flange, obtainable from local industrial supply houses, to the tank wall.

Many different alloys used in the Magma flanged immersion heaters allow the flexibility to help resist corrosion and maintain life longevity of the flanged heater. Steel flanges are typically used for lubricant oils, heavy and light oils, waxes as well as mildly corrosive liquids and low flow gas heating. Applications of steel flanges are process water, soap and detergent solutions as well as de-mineralized or deionized water. Stainless steel flanged heating elements are used with mildly corrosive solutions as well as severe corrosive solutions. Food applications use stainless steel for sanitary purposes.

The sheath materials used can be steel, stainless steel, copper as well as exotic alloys such as Inconel, hast alloy and titanium. Extremely corrosive environments such as salt water should use exotic alloys such as titanium to avoid sheath breach over excessive durations. Industries that use exotic alloys can include military, Chemical and process industries.

Magma offers flanged immersion heaters in varying kilowatts ratings, voltages, temperature ranges, sheath materials and so on. A wide selection of watt densities, heating outputs and flange sizes and ratings make this an excellent heater for all tanks, or irregularly shaped vessels.

Typical applications include preheating different grades of oil, cleaning tanks and heat transfer

Electric Immersion heaters may heat water immediately adjacent to the heating element high enough to promote the formation of scale, commonly calcium carbonate, in hard water areas. This accumulates on the element, and over time, as the element expands and contracts through its heating cycle, the scale cracks off and drops to the bottom of the tank, progressively filling up the tank. This reduces the tank's capacity and, where the immersion heater is secondary to the heating of the water by a coil fed from a gas or oil-fired boiler, can reduce the efficiency of the primary heating source by covering that other coil and in turn reducing its efficiency. Regular flushing-out of accumulated sediment can reduce this problem.Such problems can be avoided at the design stage, by maximising the amount of hot element in the liquid, thus reducing the watts density. This reduces the working temperature of the surface of the element, reducing the build up of limescale. So watt density has to be revised as per application. 

Price Range: 1000-500000rs/unit.

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Magma Electric Tubular Heater are the most versatile and the best suited solutions to a large number of applications. Inside the metal tube, a heater coil is embedded and electrically isolated in highly compressed magnesiumoxide. The optimized structure and very high density of the magnesium oxide form the basis for the excellentmechanical and thermal characteristics of the Magma Electric Tubular Heater. They can also be fitted with thermostats and temperature limiters in most applications. Tubular heating elements perform exceptional heat transferby conduction, convection or radiation to heat liquids, air, gases and surfaces. Bends are made to customer requirements.

Tubular elements from Magma are factory-configured to almost any shape or size. Custom bending diameters canbe made upon request. Typically using steel, stainless steel, Incoloy, inconel or titanium alloys, tubular elements are often regarded as the foundation of all heating elements. These heating elements have a strong outer sheath to help protect the heater from physical stress and uses high quality alloys to allow efficient heat transfer from resistance coil to your heating medium.

Careful selection of materials, precise manufacturing techniques as well as numerous tests and inspections ensurethat our Electric Tubular Heater conform to high quality standards and offer an exceptionally long service life.

Tubular heating elements may absorb moisture if they sit idle for a long period of time or get exposed to a humid environment. This might lower the dielectric characteristics of the MgO insulation and cause electrical shorting and premature failure. In order to prove the electrical integrity of a tubular heater, the insulation resistance of each circuit to ground should be checked using a 50 VDC megger. An initial reading of 50,000 ohms or more is acceptable in the field. If heaters do not pass the megohm test they should be dried out. An ideal drying procedure is oven-drying at 375F after removing the terminal hardware. An alternate procedure is to apply a lower voltage (please consult factory for instructions). The target is to attain at least 2 megohms. 

The two most critical factors that affect the durability of a tubular heater are: 

• Sheath material 
• Watt density

The sheath material type of a tubular heater depends on the operating temperature and the corrosivity of the medium within which the heater will operate. The watt density distribution on the surface of a tubular heater is critical for two reasons. First it determines the temperature that a heating element sheath will attain within the conditions that the heater is subjected to. The second reason is that every material has a specific maximum watt density that it can tolerate during its heating cycle. Table 1 below lists various sheath materials, maximum allowable temperatures and mediums within which they are recommended to operate. 

Price Range: 250-15000rs/Unit

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Magma Electric Tubular Heater are the most versatile and the best suited solutions to a large number of applications. Inside the metal tube, a heater coil is embedded and electrically isolated in highly compressed magnesiumoxide. The optimized structure and very high density of the magnesium oxide form the basis for the excellentmechanical and thermal characteristics of the Magma Electric Tubular Heater. They can also be fitted with thermostats and temperature limiters in most applications. Tubular heating elements perform exceptional heat transferby conduction, convection or radiation to heat liquids, air, gases and surfaces. Bends are made to customer requirements.

Tubular elements from Magma are factory-configured to almost any shape or size. Custom bending diameters canbe made upon request. Typically using steel, stainless steel, Incoloy, inconel or titanium alloys, tubular elements are often regarded as the foundation of all heating elements. These heating elements have a strong outer sheath to help protect the heater from physical stress and uses high quality alloys to allow efficient heat transfer from resistance coil to your heating medium.

Careful selection of materials, precise manufacturing techniques as well as numerous tests and inspections ensurethat our Electric Tubular Heater conform to high quality standards and offer an exceptionally long service life.

Tubular heating elements may absorb moisture if they sit idle for a long period of time or get exposed to a humid environment. This might lower the dielectric characteristics of the MgO insulation and cause electrical shorting and premature failure. In order to prove the electrical integrity of a tubular heater, the insulation resistance of each circuit to ground should be checked using a 50 VDC megger. An initial reading of 50,000 ohms or more is acceptable in the field. If heaters do not pass the megohm test they should be dried out. An ideal drying procedure is oven-drying at 375F after removing the terminal hardware. An alternate procedure is to apply a lower voltage (please consult factory for instructions). The target is to attain at least 2 megohms. 

The two most critical factors that affect the durability of a tubular heater are: 

• Sheath material 
• Watt density

The sheath material type of a tubular heater depends on the operating temperature and the corrosivity of the medium within which the heater will operate. The watt density distribution on the surface of a tubular heater is critical for two reasons. First it determines the temperature that a heating element sheath will attain within the conditions that the heater is subjected to. The second reason is that every material has a specific maximum watt density that it can tolerate during its heating cycle. Table 1 below lists various sheath materials, maximum allowable temperatures and mediums within which they are recommended to operate. 

Price Range: 250-15000rs/Unit

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With enriched industrial experience and knowledge, we are providing an excellent range of Finned Tubular Heater.

Durability of finned tubular heater is affected by two critical factors i.e. sheath material and its watt density. As steel is very efficient in heat transfer the standard finned tubular heaters are made of steel sheath and steel fins (750°F max. surface temperature). These heaters have a plain-surface finish. Finned tubular heaters could be made withstainless steel sheath and stainless steel fins for corrosive environments or high temperature applications (above750°F). Safe watt densities that keep surface temperatures below allowable limits depend on the speed of the incoming air and its outlet temperature.

• To heat stagnant air
• For heating circulating air and air flows
• For gas heating
• For heating of air ducts
• As pre-heating unit in machines
• In air-conditioning ducts
• In industrial furnaces and drying chambers
• For shrink packaging machines
• Heating elements in air heaters

Available Power:

• Upto 1500W

Price Range: 250-15000rs/unit.

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With enriched industrial experience and knowledge, we are providing an excellent range of Strip Heaters.

Price Range: 250-5000rs/unit.

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With enriched industrial experience and knowledge, we are providing an excellent range of Finned Heaters.

Price Range: 250-15000rs/unit.

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Price Range:1000-1000000Rs/Unit

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Price Range: 50000-500000rs/unit

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With enriched industrial experience and knowledge, we are providing an excellent range of Space Heaters.

Price Range: 250-15000rs/unit.

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Price Range: 1500-500000rs/unit

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Magma Air Duct Heater is an assembly of multiple heating elements commonly “U” type or “W” shaped incoloy sheathed tubular heaters mounted on steel casing, which is mainly used to prevent vibration and protect the heaters. These heating elements can be plain or finned tubes. Finned tubes are generally good for additional protection for humid air ducts.

Magma Air duct heaters are designed as per requirements, so to support air ducts technology. This heater can be inserted in middle of the air flowing ventilation duct. This easy to fit and removable device is very convenient for repair, maintenance and cleaning. Packaged air duct heaters have removable terminal cover for easy connection of power supply.

Magma duct heaters are installed in applications requiring wide range of temperature versus air flow combinations. They are most commonly used for central air heating, ventilation and air conditioning. They are mostly installed on the roof or terraces of industrial and commercial areas and buildings.

Sheath materials, wattages, elements, controls are selectively designed on the input provided to us. Our design engineers match your requirements with the suitable heater and offer the packaged unit to satisfy the requirement. Heaters are custom designed where your choice of color, finish and specific need is alsotaken into consideration to meet the need. Magma uses high quality material in all units to ensure long life and efficient use.


Magma Air Duct Heater Comprises of :

• Watt density design of the heater taking into consideration outlet temperatures upto 650 deg. C
• Element supports to prevent heater sagging.
• Custom built terminal box suits to match the shape of the duct- IP rated.
• Electrical wiring and connections suitable for 110/ 115 / 240Vsingle phase or 415/ 240V- phase
•  in single and multiple stages.
• Controls such as thermocouple or thermostat – Optional.

In order to design and offer we require your drawings, if already designed or some of the below-mentioned information's:- 

• Size of the duct and entry side for heater bank. 
• Handing direction — left or right. 
• Total Kilowatt required.
• No control steps needed and whether the wiring is single or 3 phase. 
• Details of controls required to be fitted to the units 

Price Unit: 5000-500000rs/unit.

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With enriched industrial experience and knowledge, we are providing an excellent range of Flame Proof Duct Heaters.

The term explosion proof and flameproof are identical where the internal ignition of a flammable atmosphere willnot be transmitted outside the enclosure, thereby prevents the ignition of the surrounding flammables.
Flameproof is preferable mode of protection when electrical equipment may potentially have high energy arcing or sparking components in normal operation and therefore the formation of an explosion when in a hazardous atmosphere is not easily avoided.

Magma Explosion Proof / Flameproof Heaters are made with housings that can withstand explosions, sparking, arcing, and flames during the heating of materials. These are designed for industrial purposes, especially in hazardous locations where there is always a possibility of explosion or fire due to the presence of flammable gases, vapors, powdered metals or dusts. There are various varieties of mounting available for field installation. All types of enclosures are made from light weight cast aluminum alloy of LM6 terminal enclosure with weatherproof protection is attached on the heater according to requirement demand.

There are several types of protection techniques acceptable when designing products for use in these classified locations: Explosion proof, dust ignition proof, dust tight, pressurized and intrinsically safe. These enclosures set criteria to prevent an internal spark or explosion from causing a much larger blast. All components are labeled with the distinct classification in which they have been tested and approved for installation.

There are various options available according to temperature class (T1 – T6), choice of element sheath (Copper,Monel, Incoloy and Stainless steel). These heaters can be incorporated with sensing devices such as RTD’s, thermostats or thermocouples.

Mgma Explosion Proof / Flameproof Heaters are suitable for installation located in ZONE 1 and ZONE 2 hazardous areas where the flammable atmosphere is either group II A, II B, or II C gas.

Applications for these heaters may include oil and gas, chemical works, petrochemical plants and fuel servicingareas.

Price Range:10000-500000Rs/Unit.

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With enriched industrial experience and knowledge, we are providing an excellent range of Alkaline Heaters.

Price Range: 5000-10000rs/unit.

Product Details:

Price Range: 1000-150000rs/unit